Tuesday, January 20, 2009

Aluminum Endcaps

In September 2008, we looked at an Aluminum Lighting Endcaps for the entertainment industry. Aluminum Lighting endcaps are typically used to enclose the end of an aluminum light fixture. In this case our customer needed sets of a left endcap and a right endcap. This project required only 500 sets of aluminum parts each year. The engineer was unsure if Aluminum Parts Die Casting was the answer to her dilemma. Many people were telling her that the minimum run for die castings was 1000's not 100's each year.

We looked at her project and told her, it fit in our niche of:
  • Low Quantity Aluminum Parts and Fast Delivery


  • She placed the order with us in October 2008 for two cavity mold, die casting tooling, and for 200 sets of aluminum parts. She was in a hurry so she then asked if we would provide a few sets of parts she needed for an up-coming design show using SLA. Instead we gave her sample units in less than the 12 weeks we promised. She used our samples at the show. This saved her $2,000 in custom metal parts prototype part costs.

    Kinetic Die Casting does this all the time for new customers. We accept orders and deliver the aluminum parts early. We specialize in delivering faster and better quality than many customers are getting from our competitors from here locally or from far away lands.

    Saturday, January 10, 2009

    Versatile Aluminum Molds for Concrete Roof Tiles

    Versatile Aluminum Molds for Concrete Roof Tiles. If you are currently building your home or any other type of construction, you might want to consider using concrete roof tiles made from aluminum roof tile molds. You will need to have a strong substructure to carry the weight of the roofing tiles, as they usually weigh in at around 400 pounds for every hundred square feet of roof area. However, you can rest assured that your tile roof will last longer under all sorts of extreme weather conditions.

    Concrete tiles made out of a mixture of concrete and sand, concrete roof tiles can take on different kinds of pigment and come in hundreds of different colors for you to choose from. With an experienced roofer at hand to take charge of the installation, you will be the owner of an attractive and durable roof that will stand the test of time. These Concrete tile are made using aluminum parts called aluminum roof tile molds.

    These types of heavy-duty roof tiles can withstand the ravages of water, snow, and ice. This is because the tile materials interlock with each other, starting with the first row securely appended to the roof itself, followed by the rest of the other rows in succession. This method of installation ensures that your roof becomes virtually impenetrable under all types of weather.

    Your concrete roofing tile mold materials can be installed via nailing wooden strips on the surface of the slope, and attaching lugs which connect to the bottom of the tiles. The tiles can also be laid directly on the surface of the roof itself and fastened with either nails or screws. You can install concrete roofing tiles on nearly any surface, even on those that are almost vertical. This means that they can be used for decorative purposes on your exterior walls, as well.


    *****

    Monday, January 5, 2009

    Aluminum Die Casting vs. Other Casting Methods

    Aluminum Parts Die Casting vs. Other Casting Methods

    A die casting company these days knows how superior its choice of casting method is. The die casting process has proven more advantageous as opposed to the other common casting processes out there, specifically stamping, forging, and screw machine production. Read on to find out why.

    Unlike stamping, the aluminum die casting process makes use of innovative techniques that can deliver all kinds of shapes – from the simplest ones to the most complex ones that are difficult or seemingly impossible to make. Die casting also offers all sorts of variations as far as measurements in thickness of each of the sections are concerned, so you can be sure to produce precisely measured die cast parts. A single die casting has the power to replace a number of stampings. This means that die casting as a process offers reduced assembly time, which again translates into a great deal of savings for you and your future customers.

    Unlike forging, the die casting process creates a wider array of shapes with considerably closer tolerances and thinner walls. Also, die cast parts require lower finishing costs and can accommodate the use of coring holes, which is an option that is just not compatible with the forging process and which proves greatly useful to any die casting company nowadays.

    Finally, unlike screw machine production, the die casting process manages to arrive at shapes that are hard to produce using tubular or bar stock and, at the same time, observes tolerances without need of expensive and taxing tooling adjustments. This means that the die casting process, as opposed to screw machine production, entails significantly fewer operations and cuts down scrap and total waste.

    It is clear that making die cast parts using die casting is the best choice – a far superior one at that – compared to the other casting methods available these days. For your own die casting company to enjoy its fair share in the die casting industry, research more about the techniques used in the process, particularly the recommended choice of alloys, machines, and die casting operations.
    Die Casting vs. Other Casting Methods

    Friday, January 2, 2009

    To Die Cast Aluminum Parts

    To Die Cast Aluminum Parts. A die casting company comes up with precision metal parts reproduced with a good quality. The parts are made for different companies for modern industrial uses.

    What are the parts that can be made using the die casting process? These die cast parts may be industrial machinery parts, or automotive or telephone or computer parts. They may be kitchen metal parts or plumbing or toy parts.

    Die casting is the process by which reusable steel molds are filled with a liquid metal such as copper, or zinc, or magnesium and then left to cool and harden. These molds are designed by the die casting company for the mass production of metal parts and components. These steel molds are also called dies (hence the term, “die casting.”)

    Other metalworking processes available to man are machining, forging, pressing, stamping and fabrication. However, for mass producing precision and quality metal parts, die casting is the preferred method.

    You can recognize a die cast component due to some porosity in the molded metal. If the material is a high-fluidity metal like aluminum, copper, tin, lead or magnesium then it might be a die cast. If the surface has certain smoothness, if the wall parts are thinner, then this might have been achieved by die casting.

    A die casting company uses metals like aluminum, copper, zinc, brass and tin, lead and magnesium. All these metals melt at low heat and therefore they are easier to pressure inject to the die casting mold while in liquid form.

    Thursday, January 1, 2009

    Aluminum Parts Jobs

    Aluminum Parts Jobs. There are several jobs available in the aluminum metal working industry. Some jobs are listed in job directory web pages, such as, Jobs at Kinetic Die Casting Company. Some aluminum metal working jobs are in other foundries that pour aluminum in sand casting molds, other aluminum jobs are sanding the rough edges from aluminum part castings.

    Metal working owners need assistance also. There is a web site for business owners called Super Jobs For You. This web site also helps employees as well as CEO's.

    To work in aluminum requires talent. If “talent” exists, it seems to be the capacity for long, concentrated periods of tunnel-vision focus, combined with a unique capacity for digging into their insides to find truths most of us are reluctant to reveal. These special men and women sacrifice outside their interests, relationships, and sometimes their health and sanity to focus on their divine obsession, their talent. If you find a group of these people, some people will rise higher than others. But the primary gift of art is to be able to spend your life in the act of creation. And to do that, you don’t need to be “the best” (whatever THAT means). All you need to do is to get enough talent to be in the top twenty percent in your field, and you’ll do just fine.

    So find talent and hire the people who have talent. You will work for a super company of Aluminum Parts and you will have a super job.
    Aluminum Parts Die Casting Company