Zinc Parts: The Alternative to other Alloys

Zinc Parts: The Alternative to other Alloys. Die cast zinc parts are traditionally known in the automotive, plumbing and hardware sectors. However, over the years, it has become a good alternative material for consumer products in other industries like electronics, communications and even in home appliances.

This is practically why zinc parts have now replaced thermoplastic parts. The good thing with zinc is that it has the ability to manufacture complex shapes. Zinc alloys that are die cast can produce complex shapes that are the best versions of any metallic alloy molded in thermoplastics. It can supersede other processes in manufacturing like sheet stamping and machining or extrusion. There is only a small cost penalty to produce these extra shape intricacies especially when compared to different processes.

It also produces a fine surface finish. Zinc parts tend to produce the best surface finish compared to other die cast metals. It also provides an engineering structure that is only possible with alloy metal. You can see the aesthetic qualities that you will normally get from thermoplastics when zinc allows are utilized. It is easy to see the painted and electroplated finishing that can be comparable to that molded on thermoplastics.

Compared to other parts, zinc parts have relatively low costs and are considered high mechanical properties. Zinc is basically an expensive material especially if measure pound for pound. However, the procedure of die casting only makes use of a minimum amount of zinc to be able to produce the parts needed. At the same time, the ability to come up with complex and intricate shapes allows you to consolidate different component in a single die casting. This eliminates both product and assembly costs in the future. You can also have a more advanced structure because zinc can replace the thermoplastic parts. Because zinc has a low probability when it comes to wear and tear, it would be a more cost-effective choice to choose zinc parts. The lower heat value of each unit volume as well as its low casting temperature makes it more durable compared to any other material.

These zinc alloys often undergo a step wherein the molten metal will be injected to special molds or dies at very high pressure. This method is known as die casting. This process will give the material optimum properties and allow it to achieve the right surface finish. Because of this, you can easily come up with complex parts at much lower costs. You can also sand cast these alloys so that you can come up with your own prototype component.

Zinc parts and the die casting method help produce quality and reliable products for the plumbing industry. Automotive companies also use these materials to manufacture parts for the engine and other parts of the car. Some companies now make use of these parts for electronics as well as home appliance. It is indeed a great alternative that will lessen the cost in production, at the same time produce good and lasting results.

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