Wednesday, May 1, 2024

Exploring Die Casting Tooling

Exploring Die Casting Tooling –

The Backbone of Precision Manufacturing. Die casting is a versatile manufacturing process that has become indispensable across various industries, from automotive to electronics and beyond. Central to the efficiency and precision of die casting is the tooling. Die casting tooling, often referred to as dies or molds, plays a critical role in shaping molten metal into intricate and precise components. In this article, we delve into the world of die casting tooling, exploring its importance, types, design considerations, and advancements shaping the industry.

Die casting tooling serves as the backbone of the die casting process, enabling the creation of complex shapes with tight tolerances. It consists of two main parts: the die or mold cavity, which shapes the final product, and the ejector die, which helps remove the cast part from the mold. These tools must withstand high temperatures and pressures while maintaining dimensional accuracy to ensure the production of high-quality components.

Die casting tooling can be categorized into two primary types based on their construction materials: steel and aluminum. Steel dies, typically made from tool steel or H13 steel, are known for their durability and longevity. They are well-suited for high-volume production runs and can withstand repeated cycles of heating and cooling without significant wear. On the other hand, aluminum dies offer faster heat dissipation and are often preferred for prototyping or low to medium volume production runs.

Designing die casting tooling requires careful consideration of several factors to ensure optimal performance and longevity. Key considerations include:

Part Geometry: The complexity of the part geometry influences the design of the die cavity and the selection of appropriate gating and venting systems.
Material Selection: Choosing the right tooling material based on factors such as production volume, part complexity, and budget is crucial for achieving desired outcomes.
Cooling System: Efficient cooling channels within the die help regulate temperatures and minimize cycle times, enhancing productivity.
Draft Angles: Incorporating draft angles into the design facilitates easy ejection of the part from the mold and reduces the risk of defects such as drag marks.
Surface Finish: The surface finish of the die cavity impacts the final appearance and quality of the cast parts, necessitating proper polishing and finishing processes.

The die casting industry has witnessed significant advancements in tooling technologies in recent years, driven by the demand for higher efficiency, precision, and sustainability. Some notable advancements include:

Additive Manufacturing (AM): AM techniques, such as selective laser melting (SLM) and direct metal laser sintering (DMLS), enable the rapid prototyping and production of complex die components with reduced lead times.
Simulation Software: Advanced simulation software allows manufacturers to predict and optimize the die casting process, minimizing defects and optimizing tooling designs for improved performance.
Tool Coatings: Innovative coatings, such as diamond-like carbon (DLC) and titanium nitride (TiN), enhance the durability and wear resistance of die casting tooling, extending their lifespan and reducing maintenance costs.
Multi-material Tooling: Emerging technologies enable the fabrication of multi-material tooling, allowing for the integration of inserts or coatings to enhance specific properties of the die surface, such as hardness or thermal conductivity.

Die casting tooling is an integral component of the die casting process, playing a pivotal role in achieving precision, efficiency, and quality in component manufacturing. As industries continue to demand higher performance and sustainability, ongoing advancements in tooling technologies will drive innovation and shape the future of die casting. By leveraging cutting-edge design techniques, materials, and manufacturing processes, manufacturers can optimize tooling performance, reduce lead times, and unlock new possibilities in product development and production.

“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get price quotes for Die Casting Tooling Molds or Die Casting Parts:

Quote Die Casting Prices

Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts

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Friday, April 26, 2024

B. Bunch Company Closed

B. Bunch Company Closed –

Kinetic Die Casting Company first started making aluminum die casting parts for B. Bunch in 2004 when C&D Die Casting Company Closed. B. Bunch Company would buy about 500 aluminum die casting parts a year or every two years. Last year, 2023, I received a call telling me that B. Bunch would be closing. I was again very sad that a great American manufacturing company would be closing.

Aluminum Die Casting Part
Die Casting Aluminum Part

Information from their old website: (http://bbunch.com/)
B Bunch Co., Inc.
9619 N 21st Drive
Phoenix, AZ 85021-1895
USA
phone 602-997-6452
fax 602-997-7266

“B. Bunch Co., Inc. shipped its first fan folding machine on April 21, 1968. Since then, the product line has expanded to more than 60 different machine types including more than 30 styles of Folders, and several different types of Sheeters, Unwinds, Rewinds, Processors as well as specialized accessory printing equipment. More than 7,500 machines have been supplied to forms and label companies, and specialized printing, paper processing plants, and data centers world- wide.”

B. Bunch, as a manufacturing company customer, always paid their invoices for die casting parts timely. B.Bunch gave very good feedback on their production part’s needs and communicated very well with our company, Kinetic Die Casting Company. We will miss the company and the people that worked there.

Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, CA 91605 USA sales@kineticdc.com

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Monday, April 15, 2024

Newsletter Be Sure to Signup

Newsletter Be Sure to Signup –

Signing up for our Kinetic Die Casting Company Newsletter is a fantastic decision. (newsletter signup)

Here’s why:

  • Stay Informed: Our newsletter is your one-stop source for all the latest updates, news, and developments in our industry. Whether it’s new product releases, industry trends, or expert insights, you’ll be the first to know.
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  • Expert Advice: Our team of industry experts shares their knowledge and expertise to help you succeed. Whether you’re a seasoned professional or just starting out, our newsletter provides valuable tips, tricks, and advice to help you excel in your field.
  • Community Connection: By subscribing to our die casting newsletter, you become part of a vibrant community of like-minded individuals who share your passion and interests. Connect with fellow enthusiasts, share ideas, and network with industry professionals.
  • Convenience: Our newsletter brings the information you need right to your inbox, saving you time and effort. Instead of scouring the web for updates, let us deliver them to you in a convenient and easily digestible format.
  • Be the First to Know: Don’t miss out on important announcements, events, or opportunities. Our newsletter ensures you’re always ahead of the curve and never left in the dark.
  • It’s Free!: Best of all, signing up for our Kinetic Die Casting Newsletter Signup won’t cost you a penny. It’s a no-brainer way to stay informed and connected without spending a dime.

In summary, signing up for our newsletter is the perfect way to stay informed, connected, and ahead of the game. Don’t miss out on this valuable opportunity – subscribe now and unlock a world of knowledge, insights, and opportunities!

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“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200

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Friday, April 12, 2024

MK Diamond Company Closed

MK Diamond Company Closed –

Kinetic Die Casting Company started doing business and making die casting parts for MK Diamond Products in 2016, when Art Mold Die Casting Company Closed.

Then a few months later in 2017, Cox Die Casting Company closed. Cox Die Casting Company Closed. We received the majority of the die casting tooling from Cox Die Casting Company. I could not get anyone on the phone the last few weeks I have tried calling. I was getting a recording about the line is disconnected. When I called the 800 number, it went immediately to a busy signal. I sent numerous unanswered emails to many of the people I knew there, with no response. I drove down to their place of business on 4/09/24, and the building is closed down. I could not get anyone to answer the door. I found online details (January 2024 and February 2024) about a MK Diamond equipment auction where everything in the company was listed for sale. I also found a legal eviction process from their building, it is sadly clear that MK Die Products Company is Closed.

MK Diamond Die Casting Parts
MK Diamond Company History Remembered. San Francisco, circa 1860 – MK Diamond Products business started in San Francisco in 1868 by Joseph Musto, a fifth-generation Italian stone-cutter and tile-setter, whose ancestors were known as master craftsmen. He brought the skills of his forefathers to his new home in America and established the Musto Steam Marble Mill. The trademark of the business was its pledge to quality work and service. The Musto family believed that, good enough was never really good enough. It is from this work ethic that MK Diamond continues its unrelenting pursuit to producing quality products.

MK Products in Los Angeles, circa 1940 – In late 1919, Joseph’s son, Clarence, came to Los Angeles. By 1949, the newly named Musto-Keenan Company had gained a reputation for making top quality diamond tools to cut marble and tile faster and more efficiently. Beginning in 1977, and under the leadership of Robert J. Delahaut, the company moved in a direction that has established itself as a world leader for precision power cutting tools and diamond blades. We are committed to making our products and services the benchmark by which the rest of the industry will measure itself.

1315 Storm Parkway
Torrance, CA 90501
(800) 421-5830

MK Diamond Products, as a manufacturing company customer, purchased a lot of die casting parts from Kinetic Die Casting Company. They usually bought 300, 500 or 1000 die casting parts at a time.
134577 ACC Dual Flat Casting
154810 Guard Casting
159487 Switch Box Casting
159539 Switch Box Cover Casting
159540 Actuator Lever Casting
159865 Box Casting

MK Diamond Products had a lot of off shore competition so they had a difficult time financially. MK Diamond always gave feedback on their production part's needs and communicated very well with our company, Kinetic Die Casting Company. We will miss the MK Diamond company and the people that worked there.

Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, CA 91605 USA
818-982-9200 – sales@kineticdc.com

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Tuesday, April 9, 2024

Aluminum Cast Parts are Widely Used in 2024

Aluminum Cast Parts are Widely Used in 2024 –

In the world of manufacturing and engineering, aluminum cast parts play a crucial role in creating a wide range of products. From automotive components to aerospace parts, aluminum castings are highly valued for their versatility, durability, and cost-effectiveness. In this blog post, we will delve into the reasons why aluminum cast parts are widely used in various industries across the globe.


What is Aluminum Die Casting

What Are Die Casting Parts?

Aluminum is a lightweight metal known for its excellent strength-to-weight ratio, making it an ideal material for producing cast parts that need to be both sturdy and lightweight. Through the casting process, aluminum can be shaped into complex geometries with precision and accuracy, allowing for the creation of components that are tailored to specific requirements. This versatility in design is a key advantage of aluminum cast parts, as it enables manufacturers to produce parts that are both functional and aesthetically pleasing.

One of the main reasons why aluminum cast parts are favored in the manufacturing industry is their cost-effectiveness. Aluminum is abundant and relatively inexpensive compared to other metals, making it a cost-effective option for producing a wide range of components. Furthermore, the casting process itself is efficient and requires minimal post-processing, reducing production time and costs. This makes aluminum cast parts an attractive choice for companies looking to optimize their manufacturing processes without compromising on quality.

Another factor that contributes to the widespread use of aluminum cast parts is their excellent corrosion resistance. Aluminum naturally forms a protective oxide layer on its surface, which helps prevent rust and corrosion, making it ideal for applications in harsh environments or exposed to the elements. This corrosion resistance ensures the longevity of aluminum cast parts, reducing maintenance costs and extending the lifespan of products.

Furthermore, aluminum cast parts offer excellent thermal conductivity, making them ideal for applications that require heat dissipation or thermal management. This property is particularly valuable in industries such as automotive, aerospace, and electronics, where efficient heat transfer is essential for optimal performance and safety. By utilizing aluminum cast parts, manufacturers can ensure that their products operate at peak efficiency while maintaining stable temperatures.

In addition to their mechanical properties, aluminum cast parts are also highly recyclable, making them a sustainable choice for environmentally conscious companies. Aluminum is endlessly recyclable without losing its inherent properties, reducing the demand for primary aluminum production and lowering carbon emissions. By choosing aluminum castings, manufacturers can contribute to a more sustainable future while meeting their production needs.

Aluminum cast parts are widely used in various industries due to their exceptional properties, cost-effectiveness, and sustainability. Whether it’s for automotive components, aerospace structures, or consumer electronics, aluminum castings offer a myriad of benefits that make them a preferred choice for manufacturers worldwide. As technology advances and industries evolve, aluminum cast parts will continue to play a vital role in shaping the products we rely on every day.

“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get prices for Die Casting Tooling Molds or Parts:

RFQ Die Casting Tooling Part Prices

Kinetic Die Casting Company makes:

Die Casting Aluminum Heat Sinks


Aluminum Boxes Diecastings

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Tuesday, March 26, 2024

NADCA Chapter 30 Distinguished Service Award 2023-2024

NADCA Chapter 30 Distinguished Service Award 2023-2024 –

Once a year the members of the North American Die Casters Association (NADCA) meet for dinner and have a meeting to approve and vote for the existing NADCA 30 board members as well as nominate and approve new NADCA 30 board members. Each year, the NADCA 30 board members select an individual to receive an award. A very important part of the evening is to recognize the selected year's chosen die casting individual with the annual NADCA Chapter 30 "Distinguished Service Award".

NADCA Chapter 30 Distinguished Service Award 2023-2024

NADCA Chapter 30 Distinguished Service Award 2023-2024

March 7, 2024 – Bob Thomas, President of Kinetic Die Casting Company Inc was selected as this year's recipient and was awarded the NADCA Chapter 30 Distinguished Service Award 2023-2024.

North American Die Casters Association Award Meeting


The trophy states:
"The Officers and Members of NADCA Chapter 30 Proudly Salute the Following Individuals in Recognition of Their Outstanding Dedication, Service and Support to the Die Casting Industry"

HERE IS THE LIST OF THE NADCA CHAPTER 30 DISTINGUISHED SERVICE AWARD RECIPIENTS:
Roy L. Peat 1966, H.L. "Red" Harvill 1967, John R. "Bob" Murphy 1968, Orville Fox 1969, Vic Anderson 1970, John Harvill 1971, A.J. "Arnie" Martin 1972, G.L. "Bic" Bickford Sr. 1973, Carl L. Spencer 1974, Carl Spahr 1975, Kenneth F. Peete 1976, Harry Brogden 1977, John H. Allen 1978, David L. Welch 1979, M.F. "Pete" Pierce 1980, Robert Bob Allen 1982, Dan Lane 1983, J.B. Spencer 1984, Al Hyatt 1985, Robert C. Grah 1986, Paul T. Harlow 1987, A.L. "Bud" Scott 1988, Jim Williams 1989, Richard Haupt 1990, Don Klements 1991, Tom Seminoff 1992, Don Bayless 1993, Albert Al Roth 1994, Jeff Mock 1995, Brian Jansen 1996, Larry Richardson 1997, Gregg Halligan 1998, Bill Bell 1999, Kent Shortle 2000, Janet Vandergrift 2001, Irene Valsonis 2002, Mike Bernsen 2003, Larry Larson 2004, Douglas Doug Taylor 2005, Jack Wright 2007, Craig Mock 2008, William Bill Hiegel 2009, Bob Dathe 2010, Ernest Ernie Rogers 2011, Kenneth Ken Cox 2012, James Simonelli 2015, Dick Lord 2016, Laura Adams Hoppe 2017, Jeff Orlandini 2018, Ken Zaucha Sr 2019, No Recipient (COVID) 2020, Tom Van Thiel 2021, Sean Keating 2022, Bob Thomas 2023.

Kinetic Die Casting Company, Inc. Sales@kineticdc.com 818-982-9200
6918 Beck Avenue, North Hollywood, California 91605
https://www.kineticdiecasting.com/

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Sunday, March 17, 2024

Happy St. Patrick’s Day 2024

Happy St. Patrick's Day 2024 –

St Patrick’s Day is celebrated in the USA on March 17. St Patrick’s Day is not a legal holiday in the United States. This day widely recognized and observed throughout the country as a celebration of Irish and Irish-American culture. Many celebrations include the prominent display of the color green, eating and drinking Irish foods, religious observances and services, and numerous parades. The holiday has been celebrated in North America since the late 18th century.
St Patrick

While St. Patrick’s Day is a fun observance filled with leprechauns, rainbows and pots of gold. It is a day to enjoy the differing heritages we observe in America. We want to wish you a happy day on the 17th of March.

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Kinetic Die Casting Company www.kineticdiecasting.com
818-982-9200 sales@kineticdc.com
Aluminum die casting parts and zinc die casting parts.
The parts we make today, we ship today.

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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com
Toll Free: (800) 524-8083
Local: (818) 982-9200
Die Casting Parts Prices

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