Aluminum Die Casting

Aluminum Die Casting. Aluminum today is a commonly used metal alloy in a lot of products covering numerous industries. It is used in building automobiles, it is used in consumer electronics, and it is used in housing projects and many more. There are several ways to make use of this metal alloy. Manufacturers all over the world have chosen this metal for their products because it is cheap to obtain, it is a lightweight material yet it is very strong and durable. When it comes to their aluminum needs, manufacturers commonly go to an Aluminum Die Casting Company.

An Aluminum Die Casting Company provides a service to manufacturers of manipulating aluminum metals into the desired shape and size. In other words, these companies are responsible for taking a bar of aluminum alloy and turning them into various parts such as heat sinks, lighting fixtures, brackets and automotive parts. They do this through a process known as die casting wherein the aluminum bars are subjected to intense heating until they liquefy. The liquefied aluminum will next be poured into large metal casings known as castings or molds. The liquid metal would take the form of the casting and when it is cooled, the metal will harden into its former solid state no longer a bar, but the intended shape.

Furthermore, the service of an Aluminum Die Casting Company is very valuable to many manufacturers as they provide high quality material at low costs. This is especially helpful for those does not have access to the needed machinery to accomplish die casting.

Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company

Diecasting and Aerospace Parts Manufacturing

Diecasting and Aerospace Parts Manufacturing. United States aerospace parts industry is one of the largest in the US economy, with civilian aircraft engine and parts fabrication contributing $10.2 billion to GDP in 2009 while the other aircraft parts and equipment category added $36.9 billion, as well as producing 112,000 jobs and 454,000 jobs respectively. The aircraft parts industry is divided into the civilian sector and the military sector and produces products that include components such as body assemblies, propellers, brakes and brake expanders, wheels, elevators and landing gear.

The USA aerospace industry is composed of some 1,000 companies that have a total annual revenue of $60 billion. Fabrication is focused on a handful of major firms that include GE Aviation Systems, which is the world’s largest producer of engines for commercial and military aircraft; and London-based Rolls Royce PLC, which is the second-largest maker of engines after GE. Honeywell Electronics, whose product line ranges from aerospace systems as well as consumer products and engineering services; and Alenia Aeronautica, an Italian firm that also works in the defense, security, energy and transport sectors are also among these firms.

Many of the main industries and sectors that sourced parts from the aircraft parts industry include aircraft fabrication and assembly, the Federal defense sector, the air transport industry and space vehicle and missile manufacturing.

One of the main fabrication processes for producing aerospace parts is diecasting. Die Casting involves injecting molten metal into steel molds under high pressure to form them into the desired products. Diecasting has been around since the mid-1800s when it was first used to cast printer type. By the end of the century, die casting had already been used to make many types of parts including works for cash registers and phonographs. However, recent advances in the technology have made it possible to produce complicated castings that can take the place of multiple pieces in aircraft.

Also the chief advantages in using diecasting to produce aerospace parts is that you can produce components that are lightweight without having to sacrifice tensile strength. Aluminum is one of the metals most suited for diecasting, since it has high stability that allows it to be molded into intricate shapes as well as thin walls while still being light and having properties such as strength at high temperatures and high heat and electrical conductivity. In fact, aluminum die casting parts can even be as strong as their steel counterparts while being a fraction of their weight and costing much less to produce. And various aluminum alloys are available depending on the type of part required and the use to which it will be put.

Although diecasting has many other benefits including being able to fabricate composite shapes on a mass-production basis without sacrificing dimensional accuracy and stability as well as simplified production techniques that allow complicated assemblies to be cast using just one mold with no further assembly required. This makes the resulting aircraft part stronger as it is made of one piece of molded metal rather than several pieces that have been welded together. And one die can be used to fabricate thousands of identical aerospace parts before a new one has to be made.

Kinetic Die Casting blog on Blogspot, makes Aluminum Cast Parts and makes several types of Aluminum Parts for Brackets. Look at this website page for more details: www.kineticdiecasting.com/bracket.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

Trouble Shooting in the Manufacturing Industry

Trouble Shooting in the Manufacturing Industry. The main concern of every manufacturing business to business is to improve quality and increase their employees' productivity. This ultimately leads to hitting their business goals and achieving the revenue that they are targeting. Other concerns like decreasing operating costs come up especially when the company's long-term survival depends on reaching their objectives.

In order for the manufacturing business to business to achieve their goals, they should equip their people with the right thinking stills and not rely solely on instinct. While experience can be a great teacher, most manufacturing organizations usually overcome their setbacks and financial challenges, by having employees that know how to analyze and solve problems on their own and without the help or supervision of their immediate superior. These are the components of long-term success.

Manufacturing business to business should train their employees and allow them to develop analytic trouble shooting strategies that will enable them to lessen production downtime to half or even close to none. The most proficient trouble shooters tend to approach problems as well as make decisions based on specific and proven strategies that most experts use. This will not only decrease the downtime or halt in production, but it would also keep the problem from constantly recurring. And you can only achieve this through a proven method that has step-by-step procedures to detect, analyze, solve and eventually avoid problems.

Asking questions is the key skill to be learned aside from knowing the entire process of troubleshooting the right way. It is not just a matter of asking a mere question, but asking a set of questions that will help you pinpoint where the problem lies. Every die cast company should have workers that know how to ask the right questions and when to ask them so that you can detect the problem quickly. Not only will you be able to detect what the problem is but also the real cause why there is the problem in the first place.

The next key skill to be learned in trouble shooting in a manufacturing business to business setting is data gathering. Now that you have asked questions, it is time to gather the information like what die casting alloys to use. Once data is gathered, it is time to analyze it to pinpoint the true cause of the problem. Identifying the true cause will help you solve the problem at its roots and eliminating the chances of it ever happening again.

Productivity and profitability can only be achieved if you have a full-proof and well-laid out plan to do so. The best way to do this is to formulate a troubleshooting system in your manufacturing business so that you can implement this to the rest of the organization and develop a distinct culture of problem solving. This will help make your workers more efficient and effective in what they do. If they become more efficient and effective in their work, chances are, you also reach the targets and objectives you have set at the beginning of your business.

Kinetic Die Casting blog on Blogspot, makes Aluminum Casting Parts we are an American Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/american_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

DAVID LAINE SCHOLARSHIP

Dear Die Casting Industry Professional:

Each year the David Laine Fund provides scholarships to college students that have interned with die casting companies. Laine scholarships are awarded in early October and anyone that has interned with a die casting company or supplier company is eligible. Please have your intern review the link below and apply today for a scholarship. Last year five $3000 scholarships were awarded to successful applicants. The Laine Trustees had approved more scholarships than were applied for in 2007.


DAVID LAINE SCHOLARSHIP

Additionally, any graduate engineering student may apply for the Steven Harmon Scholarship. The details for this award are also found with the same link above.

Please have your intern(s) review the website today. The deadline approaches. Any intern can apply, they did not have to be placed or identified through NADCA.


Sincerely,
Daniel L. Twarog
David Laine Trustee
President, NADCA