Lighting Fixtures

The main purpose of lighting fixtures or parts is to create artificial light. A lighting fixture consist of 0 parts—the light source, light reflector that directs the light to a certain point, an opening (with lens or without lenses), the light housing for protection, an electrical counterweight, and a cord connecting to the power source. Lighting fixtures can be classified as indoor lighting fixtures and outdoor lighting fixtures.

Before the introduction to an aluminum die casting company, lighting parts are made by welding pieces together. This process is costly, time consuming, and labor extensive. Nowadays, lighting parts are manufactured by die casting, a process wherein molten metal is forced into mold cavities. Die casting is beneficial if you are producing large quantities of small to medium sized lighting parts with good details.

The metal Aluminum is lightweight and sturdy, a material often used to make lighting parts because of its durability and good thermal and electrical properties. Die cast aluminum lighting parts are made faster because they can be produced in net shape, meaning there are no welding or drilling methods needed after. Holes can be added to the mold cavities. These holes are necessary for the installation of covers or lids.

Die cast aluminum lighting parts are used in medical offices and parking garages for lighting fixtures. They are also used for bullet lighting fixtures, street traffic lights, outdoor and wall lighting fixtures. Furthermore, there are special light parts made for Aluminum lighting fixtures used for automobile lighting, marine lighting, medical lighting, and aerospace lighting.

Aluminum Box Castings

Aluminum Die Casting such as aluminum box castings are produced at the rate of hundreds to thousands of each day in the aluminum die casting process. The box and cover may be diecasted at the same time for a smaller aluminum box and cover.

Did you know that Aluminum Box Castings are a natural RF or EMI shield for your electronic components? What is RF or EMI shielding, you may ask? What does RF and EMI shielding mean? RF (Radio Frequency) and EMI (Electrical Magnetic Inductance) are electronics terms for protection. RF/EMI shielding blocks radio waves and radio frequency from interfering with the electronics inside the aluminum box or prevents the electronic frequency from inside the box from interfering with items outside the aluminum box.

Aluminum is a very electrically conductive material. Electricity flows easily through aluminum. A box made in aluminum would be electrically conductive. Items placed inside an aluminum box can take advantage of this electrical conductivity in many ways. Discussed here is the way radio waves disperse and are absorbed by the aluminum thus protecting electronics inside an aluminum box.

Since they are electrically conductive,Aluminum boxes are a natural ground. Aluminum boxes are many times used as a “grounding plane” for the electrical components inside the aluminum box. This “ground” in this case is a common electrical circuit. Just like the chassis of the typical American Car, sometimes referred to the “negative pole” or “ground” of your car battery.

RF/EMI shielding are just a few of the many reasons aluminum boxes should be made using aluminum die casting. Kinetic Die Casting, Inc. will be happy to assist in your design and manufacture your aluminum box castings for your products.

Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company

Why Use Aluminum Die Cast Boxes?

Die Cast Boxes. Why Use Aluminum Die Cast Boxes? Most electronic components would need to be protected by a box that could keep away outside factors like dust, water, moisture, or sudden impact. Aluminum Boxes are the suitable enclosures for such items.

Die cast boxes are made from aluminum die castings and they have die cast lids too. They can also be fitted with die cast covers that can be screwed in place to seal the item away from anything that could damage it.

Furthermore, Aluminum die cast boxes are used as natural ground for electrical components. Since aluminum conducts electricity, the die cast boxes are also used as the grounding planes for the electronic items being kept.

Several die casting companies use these die cast boxes for RF/EMI shielding too. The boxes used are still made using aluminum die-casting. RF (Radio Frequency) or EMI (Electrical Magnetic Inductance) shielding are means of protection or shielding against radio waves and frequencies that may interfere with the electronic components in the die cast box. The box keeps these outside frequencies away from the its content.

As an RF/EMI shield, the aluminum box is electrically conductive and can disperse and absorb any of the outside frequencies and thus, protect the electronic component that is kept inside it.

Aluminum die cast boxes can also be used as enclosures for engine compartments, computer components, computer disk drives, communication devices, motors, car transmission, or electrical junction boxes.

Beside from the natural conductivity of aluminum, it is a choice of die cast manufacturers for their enclosure needs because aluminum die cast parts weigh less than 1/3 the weight of steel parts. That could be more cost effective and it allows easier transport of items.

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

Kinetic Die Casting Make Aluminum Boxes

What’s in the box? Aluminum: Kinetic Die Casting Company Makes Aluminum Boxes. A normal individual might be asking questions such as “What are aluminum boxes?”, “What are they made for?”, and “Why aluminum made boxes?” By the word “boxes”, we are talking about those enclosures or housings utilized in engine compartments, computer disk drives, compartments in automobiles, and so on. The purpose of these enclosures is to contain engines and other machines in a sole compartment, making things movable, more organized inside and easier to manage. That is what Kinetic Die Casting Company estimated.

Kinetic Die Casting Company makes aluminum boxes that are real enough to make things easier regarding mechanical sections. And because the parts manufactured are from aluminum alloy, these boxes are electrically conductive, durable and 1/3 lighter associated to typical steel invented enclosures. The production of these aluminum boxes need less work and production by die casting melted aluminum metal. High pressure creates the produced aluminum boxes robust and hardy as the melted alloy steadies. This company is extensively renowned for their aluminum die casting procedures, and Kinetic Die Casting Company manufactures aluminum boxes commonly utilized as chassis, car parts, computer hardware, and also standard compartments in the house.

Anyone can be rest assured of the security of their items or engines as they use Kinetic Die Casting’s aluminum enclosures. Due to the boxes’ metal properties, the items inside the aluminum box are less disposed to marks and breaks. Lastly, due to the aluminum used, Kinetic Die Casting Company manufactures aluminum boxes which are truly inexpensive yet durable, making them economically useful and technologically obliging to man’s everyday life.

Kinetic Die Casting blog on Blogspot, writes about producing Aluminum Parts using the die casting process and discusses Die Casting Military Parts. Look at this website page for more details: www.kineticdiecasting.com/military_parts.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

Other Kinds Of Airplane Products

Other Kinds Of Airplane Products. When a automobile part breaks down, malfunctions or stops working, a number problems would take place. The owner of the car will be stuck at the place where his car malfunctioned. He will have to call somebody to fix it. This means time and money splurged doing something that was caused by incompetent or lackadaisical manufacturing of the car parts. If a ship experiences the same problem, he will have to do the same thing. So long as no water comes in, there wouldn't be a problem in the lives and safety of those aboard the ship.

Unfortunately that is not the case with the malfunction or dysfunction on airplane parts. When a plane item causes the plane to stop working, the consequence is not time or money wasted. It is not even inconvenience. The result of plane parts malfunctioning is sudden and gruesome death among the passengers. The plane would crash if some of its parts do not work as they are supposed to.

Plane parts include a horizontal stabilizer, which is the control pitch; a vertical stabilizer, which is the control yaw; a rudder, which is the change yaw; an elevator, which is the change pitch. These are the parts that can be found at the rear part of the plane.

Located at the front part of airplane are the cockpit, which is the command and control area; the fuselage, where all things are stuck together. On the wings part, there is the wing, where the general lift is; the winglet, where the decrease drag takes place; the flaps, where the increase in lift and drag happens; the aileron, where the change roll is; the spoiler, where the change lift and the drag and roll are; the slats, where there is the increase lift. Among all these aircraft products, the most important is the turbine engine, where the general thrust is.

When talking about items of the aircraft, the first thing that has to be taken into consideration is what kind of plane is being discussed about. Airplanes come in different sizes and models. They have varied functions as well. Some airplanes are for people's transportation and some are cargo carriers. This kind of airplane, a commercial plane, is usually larger than others. This is used for commercial purposes - for profit. Thus, maximizing the capacity is the main goal. That is, of course, next to safety.

Selected airplanes are for a different mission. Some are for charter and some are for military use. The latter are planes with special parts that can be used as defense and offense. The charter planes are much smaller. Usually, these airplanes can only fit 3 or 4 people. The airplane parts for this type of plane are a lot different from the commercial ones.

The aviation industry is a multi-billion dollar business. But compared to other industries, it is but a tiny niche. In spite of that, though, it is worth knowing a little about the parts of this amazing machine for transportation.

Kinetic Die Casting blog on Blogspot, Aluminum Parts Die Casting for Aluminum Box Parts Manufacturing. Look at this website page for more details: www.kineticdiecasting.com/enclosure.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

What Are the Advantages of Aluminum Alloy Enclosures?

What Are the Advantages of Aluminum Alloy Enclosures? Aluminum Housings are a great solution for keeping things kept inside them safe. Aluminum has long been acknowledged to be a superior material for cases and containers compared to other substances such as plastic. One of the major advantages of metalis that it is light while still being impact-resistant, making it ideal for shipping containers which undergo a lot of rough handling. Aluminum Alloy also resists rust and corrosion as well as not being affected by extreme heat, making it the best choice for shipping to dry desert environments.

Metal housings are also environmentally friendly since it they are fully recyclable, unlike plastic, which cannot be recycled and is not biodegradable. In contrast, Aluminum Alloy has high scrap value; after using the enclosure for a long time you can send it to the recycling center eliminating the problem of how to eliminate it safely. In fact, if all the Aluminum currently in circulation were recycled, there would be no need to produce more based on current usage. And Aluminum Alloy containers are made from bauxite ore without having to use any petroleum products at all, reducing the use of non-renewable fossil fuels. Plus, Aluminum Alloy containers are highly reusable since they are easy to wash, thus being hygienic and odorless.

Metal is a highly adaptable material, which allows you to order just the size of Aluminum boxes that you need. When you buy plastic containers, you have to settle for the standard sizes that the manufacturer offers; with Aluminum Alloy, however, enclosures with non-standard sizes and even shapes can easily be made without having to undergo expensive modifications of their molds. Metal is easily shaped so that you can order the exact size of enclosure required to fit your products. And even customized orders do not need long lead times, allowing you to get your order on time without lengthy waits and expensive per unit costs, even when you buy small quantities.

When purchasing aluminum alloy boxes , you can search for suppliers on the Internet. There are many benefits to buying online such as having access to sellers from all over the globe so that you can choose the one that will give you the best deal. In addition, you can do all your purchasing from the convenience of your computer www.kineticdiecasting.com , saving you time and effort. You can deal with the supplier entirely by email, from sending them your specifications to receiving photos of sample boxes .

Of course there are also disadvantages to dealing with online suppliers, such as the risk of dishonest dealers who will take your order but give you nothing in return as well as not being able to personally view the finished sample box . This is why you need to be very careful with who you deal with. If possible, only order from people who have been recommended to you or have a good reputation. And make sure that you pay for your Metal housings only through credit card rather than wire transfer since you can question the charges if there are any problems with your order.

Kinetic Die Casting blog on Blogspot, makes Aluminum Die Casting Parts we are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

The Importance of Aluminum Parts in Die Casting

The Importance of Aluminum Parts in Die Casting. Aluminum parts that are used in die casting are often used in huge manufacturing companies. Many people rave about this process because of its durability and strength. You will often here people say that because they are cost effective in nature, they can cater to different users with various demands. This is probably a big contributory factor to why many industries use these materials and process.

A great evidence to the popularity of aluminum parts is being used in the aerospace industry. Perhaps it is because this industry greatly requires quality and precision. Because the parts made from aluminum die castings are very solid in nature as well as resistant to any form of harsh weather situation, it is not wonder why this industry is adamant in using it. You can also see different products crafted from aluminum are often used in aviation as well as other commercial industries. These aluminum products certainly have immense potential because of its flexibility to get together with other alloys.

If you are to compare the plastic injection molded parts, you will see that die casting using aluminum metal parts produce better quality than thermoplastic. It can definitely pass any excellence test in every manufacturing product to be produced because of its great quality. Scientifically proven to shield EMI and RF, it can also prevent radio frequency and therefore acts as a natural shield against these elements.

You will also notice that aluminum parts that are stronger and stiffer castings tend to be more stable in terms of dimension as well as heat-resistant. These aluminum parts certainly produce the finest finish because of its high degree of permanence. It is no wonder why these aluminum casting parts tend to draw more attention from users compared to their counterparts because it definitely ensures accuracy in dimension as well as achieve more uniformity.

Using aluminum die casting in the aluminum aerospace parts industry certainly ensures safety at all cost. Because the aluminum alloy is basically light weight as well as durable even at high temperature, the aviation industry certainly benefited from its use. Some of the end-results being produced using aluminum die casting in the aircraft industry are the seats as well as other components for each passenger cabin and baggage compartment.

This technology is certainly remarkable what with its utilitarian parts and high quality materials. These parts are also used to produce different electronic devices such as MP3 players, cell phones, flat screen monitors and digital cameras. This is probably the reason why many companies make use of aluminum as a key raw material in the construction industry.

The good thing with aluminum parts is that you acquire precision parts at a higher volume but definitely at lower costs. You can ensure a good surface finish that you can already eliminate post machining. For as long as it has undergone strict supervision, these aluminum parts definitely ensure impeccability at the same time comply with the given international standards of manufacturing different parts. It is not a shock why different industries make use of this material for different products.

Kinetic Die Casting blog on Blogspot, makes Aluminum Parts using die casting to make Aluminum Heat Sink Parts. Look at this website page for more details: www.kineticdiecasting.com/heatsink.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

The Value of Zinc Parts in Die Casting

The Value of Zinc Parts in Die Casting. Perhaps the most commonly used alloy metal in die casting is zinc. Die casting is basically making zinc parts out of molten metal that has been injected to dies or metal molds placed at high pressure. This process will then provide the raw material with the necessary optimum properties so that it produces a surface finish and the ability to manufacture complex parts at lesser costs.

Zinc is possibly more extensively used compared to other metal alloys and utilized in various industry sectors. Different industries that benefit from using zinc parts include the electronic, automobile, switchgear, plumbing, fuel pumps, toys and zipper slider industries. other die cast products include Aluminum plates, aluminum automobile parts, and aluminum box die castings

Perhaps the main reason why zinc is so popular in die casting procedures is that it is so ductile. It has high impact strength that it is so easily plated. On top of that, zinc is relatively less expensive compared to other metals as well as other metal alloys used in die casting. This entire process of die casting zinc parts is very cost-effective without really compromising on the quality and durability of the products being produced. That is why these products are good for making small parts in a more cost-effective way. The great thing about using zinc is that it promotes longevity. Because it has a very low melting point, you can expect to use it over a long period of time.

You will be able to find a lot of zinc die castings products these days. One of these products is actually the zipper sliders. These are often used in different places and purposes that range from clothing to accessories and even to luggage fittings. You can also find buttons made from zinc die casting parts as well as luggage fittings that are commonly utilized for aesthetic purposes. Other products include the zinc electrical switchgear and razor heads. Because zinc parts offer very high accuracy, they are often used to produce these products. It is important to remember to get zinc die casting materials from an authentic supplier to produce the best products.

The question is, how will you be able to tell if they have the right quality of zinc die caster? Most die casters today that produce quality materials make use of automated systems to get the best output. You can ensure producing quality products because these manufacturers make use of computerized testing so that they will deliver materials that have the best metallurgical composition.

It is crucial that you have the right tools in order to give the best output for very important zinc die casting products. A highly efficient manufacturing company should have the rare combination of offering goods that have accurate sizes as well as quality surface finish. This company should have a high volume production at the same time operate in absolute cost-effectiveness. You should also look at consistency in quality of the products and value engineering to achieve the maximum cost savings.

If you are looking for a reliable die casting company, always ask if they have automated machines used for zinc die casting. These machines help them enhance their productivity as well as ensure quality consistency at all times. That way, you are getting real value for your money.

Kinetic Die Casting blog on Blogspot, writes about Aluminum Die Casting Parts also writes about Die Casting Draft Angle. Look at this website page for more details: www.kineticdiecasting.com/draft.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request "die casting part prices" www.kineticdiecasting.com/replyform.html

Manfuacturing Die Cast Parts in Today's World!

Manufacturing Die Cast Parts in Modern Times. Nowadays, a huge percentage of the metalworking industry is going for the die casting process over all other casting methods around. This is understandable, considering the number of advantages that the die casting process offers, including smart part engineering and significantly lower production costs in terms of part and tooling or machining requirements. Thanks to continuous advancements in science and technology, the die casting process now provides better design options that give consumers a wide array of choices, as well as superior performance and quality as seen in the general durability of die cast parts. All of these make for cost-effective manufacturing.

The die casting process is one that involves the forcing of molten metal placed under high pressure into mold cavities, which are later manipulated by machines and called dies. Manufacturing die cast parts is suited most specifically for applications that require a large quantity of parts of all sizes that must have good detail, fine surface quality, exceptional finish, and consistent dimensional precision like Cast aluminum boxes. Many manufacturers prefer the die casting process over other casting process out there because of these excellent features that technology has improved over the years.

Manufacturing die cast parts in modern times makes use of nonferrous metals, which include, above else, aluminum, copper, zinc, lead, magnesium, and tin. But die cast parts can also be made from ferrous metals with the same praiseworthy results. It is because of this unique level of versatility that the die casting process is preferred over the rest of the casting methods, and die cast parts enjoy a reputation of being some of the highest-volume goods in the metalworking industry.

An All-Around Aluminum

“An All-around Aluminum”. It is a commonly known fact that equipment and accessories that the military use are mostly made up of aluminum parts made from die casting. But did you also know that other people get to use these parts, too?

People who are not in the service also make use of these die casting parts. Cast aluminum boxes, enclosure parts, and aluminum housing parts also make use of these die casted components. In the automotive industry make use of these enclosures as the engine compartments automobiles and trucks are made up of these. Companies who produce parts for computers as well as communication companies also use these parts as housing for disk drives and enclosures.

Even the food industry makes use of these die casting parts as heater plates used in chocolate fountains are made up of these aluminum parts. Having these chocolate fountains in your parties and celebrations definitely makes the festivities more fun and memorable. All that made possible by these aluminum parts.

Homes also make use of these aluminum parts. Tiles that are used on roofs are usually made from them as well as roofing tile molds.

Aside from this already long list of things that are made from die casting parts, there are still a lot more stuff out there that cannot be made without these aluminum parts. Having that said, these die casting parts then are very important components in the everyday things and equipment that we use. Without them, the everyday comfort that we get from the things that they make up would not be available anymore.

The Process of Making Die Cast Parts

The Process of Making Die Cast Parts. The process of making of die cast parts entails value for product quality, above else. With this in mind, die casters tend to give premium on following specifications right to the tilt. The basic agenda on the list is die construction, which is primarily made of die casting tooling. Die casting is made of alloy tool steels in at least two sections, namely the fixed die half and the ejector die half. In modern times, dies may carry cores, movable slides, or other sections for the production of threads, holes, and other features for the attainment of the desired shapes. The fixed die half has sprue holes that makes it possible for the molten metal to enter the die and fill in the cavity. On the other hand, the ejector die half has runners and gates that lead the molten metal right into the cavity. Aside from these two sections involved in the die casting process, dies also consist of locking pins (for purposes of securing the fixed die half and the ejector die half), ejector pins (for purposes of making the removal of the cast part easier), and openings (for purposes of cooling and lubricating the molten metal or cast). When the chamber closes, the fixed die half and the ejector die half become one and remain locked together, thanks to the chamber’s hydraulic pressure. After a certain amount of time elapses (depending on the total projected surface area and the pressure required for the injection of the metal into the cavity), the die casting process is completed and high quality die cast parts are produced.

Aluminum Boxes and the many other uses of Aluminum

Aluminum Boxes and the many other uses of Aluminum. Aluminum boxes are becoming a preference for several manufacturing industries for their packaging requirements. The custom boxes are utilized as housing for a mixture of products like software, CD, DVDs, electronic media, and electronic components.

The typical packaging types are created of corrugated paper materials, plastic, turned edge, or wood. The aluminum is a comparatively new choice for packaging. The boxes can be in tote style, two-piece set up, or those alike to the CD/DVD boxes.

Aluminum is a silvery white metal that is ductile, compliant, and conductive of heat and electricity. In its pure state, this metal is pliable. It becomes stronger and harder once alloyed with several other elements. Aluminum is one of the most abundant metals on earth, but it does not happen without merging with others. It can be found in many minerals like clay, bauxite, mica, feldspar, alum, and others like sapphire and ruby.

This metal is lightweight and is usually found at home, in the kitchen particularly. Pots, pans, beverage cans, and the aluminum foil are fabricated from aluminum. Several of its properties make it a great choice for a raw material in manufacturing housings or enclosures:

Attractive

Non-toxic

Resistant to corrosion

Non-magnetic

Easy to form, cast, or process into different shapes

Lightweight

Electrically conductive

Aluminum alloys are frequently utilized in airplanes, highway and road signs, bridges, storage tanks, and buildings too. Automobile manufactures favor aluminum because it is 1/3 as heavy as steel and that means lower consumption of fuel.

It is not astonishing that aluminum boxes are becoming a new preference for enclosures even for tinier items because of its many valuable properties.

Why Use Aluminum Boxes?

Why Use Aluminum Boxes? Most electronic component would require to be sheltered by a housing that could keep outside factors like dust, water, moisture, or abrupt impact. Aluminum boxes are the appropriate enclosures for such items.

These boxes are manufactured from aluminum die casts and they have die cast lids too. They can also be fitted with covers that can be screwed in place to seal the item away from anything that could injure it.

Aluminum boxes are utilized as natural ground for electrical components. Since aluminum conducts electricity, the boxes are also utilized as the grounding planes for the electronic items being kept.

Several companies utilize these boxes for RF/EMI shielding too. The boxes utilized are still created using aluminum die-casting. RF (Radio Frequency) or EMI (Electrical Magnetic Inductance) shielding are means of protection or shielding against radio waves and frequencies that may obstruct with the electronic components in the box. The box keeps these outside frequencies away from the its content.

As an RF/EMI shield, the aluminum box is electrically conductive and can scatter and soak up any of the outside frequencies and thus, guard the electronic component that is held inside it.

The aluminum boxes can also be utilized as enclosures for engine compartments, computer components, computer disk drives, communication devices, motors, car transmission, or electrical junction boxes.

Furthermore, the natural conductivity of aluminum, it is a selection of manufacturers for their enclosure needs because aluminum parts weigh less than 1/3 the weight of steel. That could be more cost effective and it allows easier transport of items.

Examples of Die Casting Aluminum Boxes

Examples of Die Casting Aluminum Boxes. There are many Examples of Die Casting Aluminum Boxes. There are some models which come with a plain, non painted finish while there are some which are painted semi gloss black. The gauge or thickness of the box also varies depending on where and how it is used. One example of a die cast aluminum box is the box used to protect computer parts such as disk drives from external factors like sudden shock, dust, or moisture which can affect the electronic components’ function. Another example is the box used in trucks and automobiles in the engine compartments or in the back of pick up trucks which are used in road trips as storage. One can also find an example of these boxes in the household where it may also be used as storage. The box which offers RF/EMI shielding in communication and electrical junction devices is another example of a die cast aluminum box.

The said examples of boxes are made using the A413, A383, A360 or A380 type of aluminum alloy and they also undergo the process called die casting aluminum. These boxes can even be produced in hundreds or thousands daily depending upon the size and weight of the necessary materials.

Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Methods for making Die Casting Aluminum Boxes

Methods for making Die Casting Aluminum Boxes. There are Methods for making Die Casting Aluminum Boxes. Die casting aluminum boxes through a process where molten aluminum is forced under high pressure into mold cavities. This process, invented in the 1830’s by Elisha K. Root, makes sure that the boxes which will be produced have a fine surface quality, well detailed design, and must also be dimensionally stable. What are the methods?

The first method requires the mold to be sprayed with lubricant and then closed. The lubricant is necessary since it can control the die’s temperature and can also aid in casting removal. Between 10-175 Mpa or 1,500-25,000 psi is the pressure necessary before the molten metal is shot into the die. The said pressure is maintained even after the die is filled. The die will only be opened after the casting has solidified. When it is opened, the ejector pins shall eject the shots. Afterwards, the scrap with the gate, flash, sprues, and runners are separated from the castings. A sprue is a passage where the molten aluminum can be introduced into the mold while flash is excess material connected to the product which must be removed. The removal of the scrap, gate, flash, sprues, and runners can be done through the use of a hydraulic or power press or can even be done by sawing. However, sawing requires grinding in order to even the scrap marks.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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Uses of Aluminum Parts

Aluminum Boxes and the many other uses of Aluminum

Aluminum boxes are becoming a preference for many manufacturing companies for their packaging requirements. The custom boxes are used as housing for various products like software, CD, DVDs, electronic media, and electronic components.

The usual packaging types are made of corrugated paper materials, plastic, turned edge, or wood. The aluminum is a relatively new option for packaging. The boxes can be in tote style, two-piece set up, or those similar to the CD/DVD boxes.

Aluminum is a silvery white metal that is ductile, malleable, and conductive of heat and electricity. In its pure state, this metal is soft. It becomes stronger and harder once alloyed with many other elements. Aluminum is one of the most abundant metals on earth, but it does not occur without combining with others. It can be found in many minerals like clay, bauxite, mica, feldspar, alum, and others like sapphire and ruby.

This metal is lightweight and is commonly found at home, in the kitchen specifically. Pots, pans, beverage cans, and the aluminum foil are made from aluminum. Many of its properties make it the a very good choice for a raw material in making housings or enclosures:
- Attractive
- Non-toxic
- Resistant to corrosion
- Non-magnetic
- Easy to form, cast, or process into different shapes
- Lightweight
- Electrically conductive

Aluminum alloys are commonly used in airplanes, highway and road signs, bridges, storage tanks, and buildings too. Automobile manufactures prefer aluminum because it is 1/3 as heavy as steel and that means lower consumption of fuel.

It is not surprising that aluminum boxes are becoming a new preference for enclosures even for smaller items because of its many beneficial properties.

Why Use Aluminum Parts?

Why Use Aluminum Boxes?

Most electronic component would need to be protected by a housing that could keep away outside factors like dust, water, moisture, or sudden impact. Aluminum boxes are the suitable enclosures for such items.

These boxes are made from aluminum die casts and they have die cast lids too. They can also be fitted with covers that can be screwed in place to seal the item away from anything that could damage it.

Aluminum boxes are used as natural ground for electrical components. Since aluminum conducts electricity, the boxes are also used as the grounding planes for the electronic items being kept.

Many companies use these boxes for RF/EMI shielding too. The boxes used are still made using aluminum die-casting. RF (Radio Frequency) or EMI (Electrical Magnetic Inductance) shielding are means of protection or shielding against radio waves and frequencies that may interfere with the electronic components in the box. The box keeps these outside frequencies away from the its content.

As an RF/EMI shield, the aluminum box is electrically conductive and can disperse and absorb any of the outside frequencies and thus, protect the electronic component that is kept inside it.

The aluminum boxes can also be used as enclosures for engine compartments, computer components, computer disk drives, communication devices, motors, car transmission, or electrical junction boxes.

Aside from the natural conductivity of aluminum, it is a choice of manufacturers for their enclosure needs because aluminum parts weigh less than 1/3 the weight of steel. That could be more cost effective and it allows easier transport of items.

Aluminum Enclosures and Aluminum Boxes

Prior to the introduction of die casting, enclosures and housings are made by welding numerous pieces together, which is costly, time consuming, and labor extensive. Die casting is a process wherein molten metal is forced into mold cavities.

This process is applicable and beneficial if you are producing large quantities of small to medium sized parts with good details. Aluminum enclosures and housings made by die casting are produced in a faster rate with less labor, ranging from a few hundred to a few thousand small to medium sized parts daily.

Aluminum Boxes, enclosures and housings weigh less than their steel fabricated counterparts and they come with expanding holes used for installing covers or lids protecting the components from damage, moisture and other elements. Die cast aluminum enclosures are housings do not have welded seams, thus they look cleaner and better, and they can be powder coated easily. They are also good conductors of electricity that is why they are easily grounded.

Die cast aluminum enclosures and housings are used as electrical junction boxes because they are good radio frequency (RF) and electronic magnetic inductance (EMI) shields. Aluminum is material that is electrically conducive. When electricity passes through an aluminum enclosure or housing, electricity scatters and then gets absorbed by the aluminum, thus protecting the electronics within the box. RF/EMI shields block electric frequency from interfering with the electronics inside the box and vice versa.

Aluminum enclosures and Aluminum housings are also used for engine compartments in automobiles and trucks, disk drives, and motor and car transmission housings.

Aluminum Parts: Enclosures and Housings

Aluminum Parts Boxes: Enclosures and Housings for Packaging and for Protection

Companies these days have a lot of options when it comes to how they can package their products, freebies, or marketing materials. These options include the usual corrugated, plastic, set up, or wood boxes. Aside from these, a new option has been created in aluminum boxes. Aside from that, these enclosures or housings also have other uses.

These are boxes made out of aluminum alone or in combination with acrylic. The companies can choose from any style like tote box, two-piece set up, or like CD/DVD boxes. The boxes can have details for aesthetics like laser etching, anodizing, and powder coating.

Aluminum housings, aluminum enclosures and aluminum boxes are all quite associated in that they cover something as packaging media. These boxes can conduct electricity so that means it can easily get grounded.

Most of these boxes are die casts because the production entails lesser labor requirements and the production process is much faster. What’s more, these casings weigh lighter that the steel fabricated parts.

Depending on how big or heavy the parts are, about a few hundreds to a few thousands of these can be produced every day. These boxes or housings are usually used for: engine enclosures for automobiles and trucks, housing for computer disk drives, motors, communication companies, car transmission housing, and for electrical junction boxes.

Aside from using aluminum boxes for packaging of retail products, they are used as enclosures for electronic products that are sensitive to dust, moisture, or sudden impact. These boxes are used to protect the items from damage of any sort.

Aluminum Door Handles

Hardware Door Handles are made to be touched, pulled and turned. Handles are a hardware item that is made to manipulate by a human hand (hand-le). Handles are installed on any item that needs manipulation by the human hand. Handles are used on the door of a home to open and close the door. Door handles sometimes are able to lock to prevent the door from opening. Door handles are used on cars to open and close car doors. These handles are pull handles because they are typically pulled to pull open the car door. Doors on cabinets are special types of pull handles. These pull handles are more decorative and pleasing to the eye. These handles are sometimes ornate in design and have an unusual feel to make the cabinet more valuable. Horizontal pull handles are widespread, including drawer pulls, handles on latch less doors and the outside of car doors. The inside controls for opening car doors from inside are usually pull handles, although their function of permitting the door to be pushed open is accomplished by an internal unlatching linkage. Some door handles do not seem like handles at all. A fire door has a push bar that is the door handle. In a sense, the push bar is a door handle. Door Handles are Hardware Items.